Vauxhall/Opel Engine Timing Tools

AST4840A

Diesel 1.2 to 2.0 Di/TDi PD Pumpe Düse & Common Rail Engine Setting / Locking & Belt Replacement Kit - VAG - Includes Balancer Shaft Setting Tool

AST4840A Engine Setting / Locking kit for VAG Pumpe Düse and Common Rail diesel engines has been updated to include AST4909 Balancer Shaft / Oil Pump Module setting tool.

AST4909 is equivalent to OE reference T10255 and is used to set the balancer shaft position on 2.0 TDi PD engines.

Models
Engines

Audi

  • 1.2 / 1.4 / 1.9 / 2.0 TDi PD Pumpe Düse & 1.6 / 2.0 TDi CR Common Rail
  • A1/A1 Sportback (8XA/8X1)
  • A2 (8Z0)
  • A3/A3 Cabrio (8L1/8P7)
  • A4 (8E_/8K2/8K5)
  • A4 allroad (8KH)
  • A4 Cabrio (8HE/8H7)
  • A4 quattro (8E_/8K2/8K5)
  • A5 Coupe/Cabiolet (8F7/8T3)
  • A5 Sportback (8TA)
  • A6 (4B2/4B5/4F2/4F5)
  • A6 (4G2/4G5)
  • A6 quattro (4B2/4B5)
  • Q3 (8UB)
  • Q5 (8RB)
  • TT (8J3/8J9)

Chrysler/Jeep

  • 2.0 CRD
  • Compass
  • Patriot
  • Sebring

Dodge

  • 2.0 CRD
  • Avenger
  • Caliber
  • Journey

Ford

  • 1.9 TDi
  • Galaxy ('00)

Mitsubishi

  • 2.0 DI-D
  • Grandis
  • Outlander (07-13)

SEAT

  • 1.2 / 1.4 / 1.9 / 2.0 TDi PD Pumpe Düse & 1.6 / 2.0 TDi CR Common Rail
  • Alhambra (710/7V9)
  • Altea/Altea XL (5P1/5P5/5P8)
  • Arosa (6H1)
  • Cordoba (6L2)
  • Exeo (3R2/3R5)
  • Ibiza (6J1/6J5/6J8/6K1)
  • Leon (1M1/1P1)
  • Toledo (1M2/5P2/KG3)

Skoda

  • 1.2 / 1.4 / 1.9 / 2.0 TDi PD Pumpe Düse & 1.6 / 2.0 TDi CR Common Rail
  • Fabia (6Y2/6Y5)
  • Fabia II (542/545)(07-15)
  • Octavia II (1Z3/1Z5)
  • Octavia/Octavia Tour (1U2/1U5)
  • Praktik (5J7)
  • Rapid (NH3)
  • Rapid Spaceback (NH1)
  • Roomster (5J7)
  • Superb (3U4)
  • Superb II (3T4/3T5)
  • Yeti/Yeti Outdoor (5L6/5L7)

Volkswagen

  • 1.2 / 1.4 / 1.9 / 2.0 TDi PD Pumpe Düse & 1.6 / 2.0 TDi CR Common Rail
  • Amarok (2H_)
  • Beetle (1C1/9C1)
  • Beetle/Coccinelle/Maggiolino (5C1/5C7)
  • Bora (1J2/1J6)
  • Caddy/Caddy Maxi (2K_/2C_)
  • CC (358)
  • Crafter (2E_/2F_)
  • Eos (1F7/1F8)
  • Golf IV/Estate (1J1/1J5)
  • Golf Plus (521/5M1)
  • Golf V/Estate (1K1/1K5)
  • Golf VI Estate (AJ5)
  • Golf VI/Cabrio (517/5K1)
  • Jetta (162/163/1K2)
  • Lupo (6E1)
  • Passat (362/365/3B2/3B5)
  • Passat (3C2/3C5)
  • Passat Alltrack
  • Passat CC (357)
  • Polo (6N1/6N2/6R1)
  • Polo (9N1/9N2/9N3)
  • Scirocco (137)
  • Sharan (7M6/7M9/7N1)
  • Tiguan (5N1/5N2)
  • Touran (1T1/1T2/1T3)
  • Transporter T5 (7H/7J/7E/7F)
  • 1.2D
  • ANY
  • AYZ
  • CFWA
  • 1.4D
  • AMF
  • ATL
  • BAY
  • BHC
  • BMS
  • BNM
  • BNV
  • BWB
  • 1.6D
  • CAYA
  • CAYB
  • CAYC
  • CAYD
  • CAYE
  • CLNA
  • 1.9D
  • AJM
  • ANU
  • ARL
  • ASZ
  • ASZ1
  • ATD
  • AUY
  • AVB
  • AVF
  • AVQ
  • AWT
  • AWX
  • AXB
  • AXC
  • AXR
  • BJB
  • BKC
  • BKE
  • BLS
  • BLT
  • BMT
  • BPX
  • BPZ
  • BRB
  • BRM
  • BRR
  • BRS
  • BRU
  • BSU
  • BSV
  • BSW
  • BTB
  • BUK
  • BVK
  • BXE
  • BXF
  • BXJ
  • 2.0D
  • AZV
  • BDJ
  • BDK
  • BGW
  • BHW
  • BKD
  • BKP
  • BLB
  • BMA
  • BMM
  • BMN
  • BMP
  • BMR
  • BNA
  • BPW
  • BRC
  • BRD
  • BRE
  • BRF
  • BRT
  • BSS
  • BST
  • BSY
  • BUY
  • BUZ
  • BVA
  • BVE
  • BVF
  • BVG
  • BVH
  • BWC
  • BWV
  • BYL
  • CAAA
  • CAAB
  • CAAC
  • CAAD
  • CAAE
  • CAGA
  • CAGB
  • CAGC
  • CAHA
  • CAHB
  • CBAA
  • CBAB
  • CBAC
  • CBBA
  • CBBB
  • CBDA
  • CBDB
  • CBDC
  • CBEA
  • CCHA
  • CCHB
  • CDBA
  • CDBD
  • CDCA
  • CEGA
  • CFCA
  • CFCD
  • CFFA
  • CFFB
  • CFFD
  • CFFE
  • CFGB
  • CFGC
  • CFGF
  • CFHA
  • CFHB
  • CFHC
  • CFHD
  • CFHE
  • CFHF
  • CFJA
  • CGLA
  • CGLB
  • CGLC
  • CGLD
  • CGLE
  • CJAA
  • CJB
  • CJCA
  • CJCB
  • CJCC
  • CJCD
  • CKTB
  • CKTC
  • CKUB
  • CKUC
  • CLCA
  • CLCB
  • CLJA
  • CLLA
  • CMEA
  • CMFA
  • CMFB
  • CMGB
  • CNEA
  • CNFA
  • CNFB
  • CSHA
  • ECD
  • ECD (BSY)
  • ECD (BWD)
  • ECD (BYL)
  • ECE (BWD)

With this kit you may also need:

Camshaft Sprocket Holding Tool with inter-changeable pins
AST4844

Camshaft Sprocket Holding Tool with inter-changeable pins

Many engine timing procedures require the camshaft sprocket(s) to be 'free to turn' on the camshaft during belt tensioning or timing adjustment.

AST4844 Sprocket Holding Tool provides a safe and correct means of counter-holding the sprocket whilst releasing and tightening the sprocket bolt/nut.


OEM Numbers covered by this tool:  1.860.885.000, 9880, T10172, VAG3036

Camshaft Sprocket Holding Tool with inter-changeable pins
Front End Panel Support Guide Set
AST4741

Front End Panel Support Guide Set

AST4741 - Front End Panel Support Guide Set: Essential to extend front end to 'Service Position' for access during belt replacement.


OEM Numbers covered by this set: T10093, T20070, T30092, VAG3369, VAG3411

Front End Panel Support Guide Set
Diesel 1.2 / 1.6 / 2.0 TDi Common Rail Camshaft Installation Kit (Belt Driven)
AST5160

Diesel 1.2 / 1.6 / 2.0 TDi Common Rail Camshaft Installation Kit (Belt Driven)

VAG 1.2, 1.6 and 2.0 'EA189', twin camshaft, belt driven diesel engines have a single belt sprocket and a pair of drive gears at the rear of the camshafts. One of the drive gears is spring loaded to eliminate lash in the camshaft drive.

The camshafts are retained in the cylinder head by a camshaft carrier into which the bearing surfaces are machined. It is critical that the aluminium carrier frame and camshaft assembly are aligned and installed correctly to prevent damage and premature failure of the bearing surfaces.

AST5160 included the required tools to ensure that the camshafts are installed correctly. Without the use of correct tools the camshaft carrier and cylinder head bearing surfaces may be damaged.


AST5160 comprises - equivalent OE Ref:

Camshaft Assembly Frame  - T40094A

Camshaft Setting Blocks (1.2/1.6/2.0)   - T40094A

Camshaft/Carrier Retaining Tool  - T40095

Camshaft Split Gear Positioning Tool   - T40096/1

Camshaft Hub Holding Tool   - T10051


Diesel 1.2 / 1.6 / 2.0 TDi Common Rail Camshaft Installation Kit (Belt Driven)
Flywheel Locking Tool - Petrol & Diesel Engines - VAG
AST5192

Flywheel Locking Tool - Petrol & Diesel Engines - VAG

AST5192   is used whenever the flywheel needs to be removed or installed, including flywheel replacement or crankshaft seal replacement procedures.  AST5192 locates in a bolt at the rear of the engine and locks into the teeth of the flywheel ring to securely retain its position.


•  Locks the flywheel on a wide range of VW petrol & diesel engines

•  Suitable for flywheel and crankshaft seal replacement procedures

•  Is used individually and also as a pair of locking tools

•  Equivalent to OE reference VAG3067


Typical Applications include:

-  1.0 / 1.6 Petrol Engines covered by AST5140 Engine Setting / Locking Kit

-  1.0 / 1.2 / 1.4 Petrol Engines covered by AST5145 Engine Setting / Locking Kit

-  1.8 / 2.0 TSi Petrol Engines covered by AST5140 Engine Setting / Locking Kit

-  1.2 / 1.4 / 1.6 / 1.9 / 2.0 Diesel Engines covered by AST4840 & AST5170 Setting / Locking Kits

-  1.5 TSi EVO Petrol Engines

Flywheel Locking Tool - Petrol & Diesel Engines - VAG

OEM tool codes included in this kit:

  • 23-058
  • 23-059
  • 303-1053
  • 310-084
  • 310-085
  • 9882
  • 9883
  • MB995206
  • MB995207
  • MB995208
  • MB995209
  • MP-1-301
  • MP-1-302
  • T10008
  • T10020
  • T10050
  • T10060A
  • T10100
  • T10115
  • T10255
  • T10264
  • T10265
  • T20102
  • T20167
  • T40098
  • U-30009A
  • U-40074
  • VAG3359
  • VAG3387

Notes:

This kit covers applications in Chrysler/Jeep, Dodge, Ford, Mitsubishi and VAG models.

Covers EA189 engines.



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