Diesel 2.0 / 2.2 / 2.4 / 3.2 TDCi / TDdi (Chain) Engine Setting / Locking Kit - FORD

AST5105

Diesel 2.0 / 2.2 / 2.4 / 3.2 TDCi / TDdi (Chain) Engine Setting / Locking Kit - FORD

AST5105 Timing Chain Setting / Locking Kit contains the tooling required when removing and installing the engine timing chain on all 'Puma' Duratorq diesel engines, including 2.0, 2.2, 2.4 and 3.2 TDCi and TDdi variants fitted in vehicles from 2000 onwards.

This range of engines has been fitted to a number of light commercial vehicles including Ford Transit & Transit Custom, Citroën Relay, Peugeot Boxer, Fiat Ducato as well as passenger vehicles such as Ford Mondeo, Jaguar X-Type, London Taxi and Land Rover Defender.

AST5105 covers front and rear wheel drive vehicles as well as engines with chain driven or camshaft driven fuel pumps. Also included within the kit are the oil pump setting tool, required for the correct installation of the oil pump and a flywheel locking tool, used for any application requiring the crankshaft to be locked in position.

When carrying out removal and installation of the high pressure fuel pump, the timing chain does not need to be disturbed, therefore pump replacement tooling and procedures are covered by a separate kit.

Models
Engines

Citroën

  • 2.2 HDi / e-HDi
  • Relay/Jumper III (06-14)
  • Relay/Jumper III (14-)

Fiat

  • 2.2 MultiJet
  • Ducato (06-12)

Ford

  • 2.0 / 2.2 / 2.4 / 3.2 TDCi / Tdi
  • Focus ('98)
  • Mondeo (00)
  • Ranger ('12)
  • Tourneo Custom
  • Transit ('06)
  • Transit ('14)
  • Transit (00)
  • Transit Custom

Jaguar

  • 2.0 / 2.2
  • X-Type (X400)(01-10)

Land Rover

  • 2.2 / 2.4 TD4
  • Defender

LDV

  • 2.4 TD / TDi
  • Convoy

LTI

  • 2.4 TD
  • TXII (02-06)

Mazda

  • 2.2 / 3.2
  • BT-50 (UP)(12-)

Peugeot

  • 2.2 HDi / e-HDi
  • Boxer III (06-14)
  • Boxer III (14-)
  • 2.0D
  • ABFA
  • D3FA
  • D5BA
  • D6BA
  • FIFA
  • FMBA (6B)
  • FMBB
  • FMBB (6B)
  • HJBA
  • HJBB
  • HJBC
  • HJBE
  • N7BA
  • SDBA
  • 2.2D
  • 4HG
  • 4HG (P22DTE)
  • 4HH
  • 4HH (P22DTE)
  • 4HJ
  • 4HJ (P22DTE)
  • 4HM
  • 4HM (P22DTE)
  • 4HU
  • 4HU (P22DTE)
  • 4HV
  • 4HV (P22DTE)
  • BG
  • CRFF
  • CVF5
  • CVFF
  • CVR5
  • CVRA
  • CVRB
  • CYF5
  • CYFA
  • CYFB
  • CYFC
  • CYFF
  • CYFG
  • CYR5
  • CYRA
  • CYRB
  • DRF5
  • DRFA
  • DRFB
  • DRFC
  • DRFG
  • DRR5
  • DRRA
  • DRRB
  • GBVAJ(QW2R)
  • GBVAJPF
  • GBVAJQJ
  • GBVAJQW
  • ID4/DT224
  • MZ-CD
  • P22DTE
  • P22DTE (4HG)
  • P22DTE (4HH)
  • P22DTE (4HJ)
  • P22DTE (4HM)
  • P22DTE (4HU)
  • P22DTE (4HV)
  • P8FA
  • P8FB
  • PGFA
  • PGFB
  • QJBA
  • QJBA (BG)
  • QJBB
  • QJBC
  • QJBD
  • QVFA
  • QWFA
  • SRFA
  • SRFB
  • SRFC
  • SRFD
  • SRFE
  • UHFA
  • UHFB
  • UHR5
  • USR6
  • USRA
  • USRB
  • UYR6
  • 2.4D
  • 244DT
  • D2FA
  • D2FB
  • D4FA
  • DOFA
  • F4FA
  • FXFA
  • H9FA
  • H9FB
  • H9FD
  • JXFA
  • JXFC
  • PD24P
  • PHFA
  • PHFC
  • ZSD 424
  • 3.2D
  • MZ-CD
  • SA2R
  • SAFA
  • SAFB

Alternative Tool Options:

Diesel 2.0 / 2.2 / 2.4 / 3.2  TDCi / TDdi (Chain) Engine Setting / Locking Kit - FORD - PSA
AST5098

Diesel 2.0 / 2.2 / 2.4 / 3.2 TDCi / TDdi (Chain) Engine Setting / Locking Kit - FORD - PSA

AST5098 Timing chain setting/locking kit contains the basic tooling required when removing and installing the camshaft timing chain on all 'Puma' Duratorq diesel engines fitted in vehicles from 2000 to 2018.  AST5098 covers front and rear wheel drive vehicles as well as engines with chain driven or camshaft driven fuel pumps.


This range of engines has been fitted to a number of light commercial vehicles including Ford Transit & Transit Custom, Citroën Relay, Peugeot Boxer, Fiat Ducato as well as passenger vehicles such as Ford Mondeo, Jaguar X-Type, London Taxi and Land Rover Defender.


When carrying out removal and installation of the high pressure fuel pump, the timing chain does not need to be disturbed. Pump removal and installation is covered by a separate kit - see AST5195.


A larger timing chain kit option, which includes the oil pump setting tool, flywheel locking tool and crankshaft pulley hold tool is available: see AST5105.

Diesel 2.0 / 2.2 / 2.4 / 3.2  TDCi / TDdi (Chain) Engine Setting / Locking Kit - FORD - PSA

OEM tool codes included in this kit:

  • 0198.B2
  • 0198.J
  • 0198.N
  • 2.000.001.000
  • 2.000.016.500
  • 2.000.018.400
  • 2.000.018.700
  • 303-1177
  • 303-1310
  • 303-1587
  • 303-254
  • 303-679A
  • 303-682
  • 303-705


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