Skoda Engine Timing Tools

AST5160

Diesel 1.2 / 1.6 / 2.0 TDi Common Rail Camshaft Installation Kit (Belt Driven)

VAG 1.2, 1.6 and 2.0 'EA189', twin camshaft, belt driven diesel engines have a single belt sprocket and a pair of drive gears at the rear of the camshafts. One of the drive gears is spring loaded to eliminate lash in the camshaft drive.

The camshafts are retained in the cylinder head by a camshaft carrier into which the bearing surfaces are machined. It is critical that the aluminium carrier frame and camshaft assembly are aligned and installed correctly to prevent damage and premature failure of the bearing surfaces.

AST5160 included the required tools to ensure that the camshafts are installed correctly. Without the use of correct tools the camshaft carrier and cylinder head bearing surfaces may be damaged.


AST5160 comprises - equivalent OE Ref:

Camshaft Assembly Frame  - T40094A

Camshaft Setting Blocks (1.2/1.6/2.0)   - T40094A

Camshaft/Carrier Retaining Tool  - T40095

Camshaft Split Gear Positioning Tool   - T40096/1

Camshaft Hub Holding Tool   - T10051


Models
Engines

Audi

  • A1/A1 Sportback (8XA/8X1)
  • A3 Cabrio (8P7)
  • A3/A3 Sportback (8PA/8P1)
  • A4 (8K2/8K5)
  • A4 allroad (8KH)
  • A4/A4 quattro (8K2/8K5)
  • A5 Cabriolet (8F7)
  • A5 Coupe (8T3)
  • A5 Sportback (8TA)
  • A6 (4G2/4G5)
  • Q3 (8UB)
  • Q5 (8RB)
  • TT (8J3/8J9)

SEAT

  • Alhambra (710)
  • Altea/Altea XL (5P1/5P5/5P8)
  • Exeo (3R2/3R5)
  • Ibiza (6J1/6J5/6J8)
  • Leon (1P1)
  • Toledo (5P2/KG3)

Skoda

  • Fabia II (542/545)
  • Octavia II (1Z3/1Z5)
  • Praktik (5J7)
  • Rapid /Spaceback (NH1/NH3)
  • Roomster (5J7)
  • Superb II (3T4/3T5)
  • Yeti/Yeti Outdoor (5L6/5L7)

Volkswagen

  • Amarok (2H_/S1B)
  • Beetle/Coccinelle/Maggiolino (5C1/5C7)
  • Caddy/Caddy Maxi (2C_)
  • CC (358)
  • Crafter (2E_/2F_)
  • Eos (1F7/1F8)
  • Golf Plus (521)
  • Golf V Estate (1K5)
  • Golf VI Estate (AJ5)
  • Golf VI/Cabrio (517/5K1)
  • Jetta (162/1K2)
  • Passat (362/365/3C2/3C5)
  • Passat Alltrack (365)
  • Passat CC (357)
  • Polo (6R1)
  • Scirocco (137)
  • Sharan (7N1)
  • Tiguan (5N1/5N2)
  • Touran (1T1/1T2/1T3)
  • Transporter T5 (7H/7J/7E/7F)
  • 1.2D
  • CFWA
  • 1.6D
  • CAYA
  • CAYB
  • CAYC
  • CAYD
  • CLNA
  • 2.0D
  • CAGA
  • CAAA
  • CAAB
  • CAAC
  • CAAD
  • CAAE
  • CAGA
  • CAGB
  • CAGC
  • CAHA
  • CAHB
  • CAYB
  • CBAA
  • CBAB
  • CBAC
  • CBBA
  • CBBB
  • CBDA
  • CBDB
  • CBDC
  • CCHB
  • CDBA
  • CDCA
  • CEGA
  • CFCA
  • CFFA
  • CFFB
  • CFFD
  • CFFE
  • CFGB
  • CFGC
  • CFGD
  • CFHA
  • CFHB
  • CFHC
  • CFHD
  • CFHE
  • CFHF
  • CFJA
  • CGLA
  • CGLB
  • CGLC
  • CGLD
  • CGLE
  • CJAA
  • CJCA
  • CJCB
  • CJCC
  • CJCD
  • CKTB
  • CKTC
  • CKUB
  • CKUC
  • CLCA
  • CLCB
  • CLJA
  • CLLA
  • CLLB
  • CMCA
  • CMEA
  • CMFA
  • CMFB
  • CMGB
  • CNEA
  • CNFA
  • CNFB
  • CSHA

With this kit you will also need:

Camshaft Sprocket Holding Tool with inter-changeable pins
AST4844

Camshaft Sprocket Holding Tool with inter-changeable pins

Many engine timing procedures require the camshaft sprocket(s) to be 'free to turn' on the camshaft during belt tensioning or timing adjustment.

AST4844 Sprocket Holding Tool provides a safe and correct means of counter-holding the sprocket whilst releasing and tightening the sprocket bolt/nut.


OEM Numbers covered by this tool:  1.860.885.000, 9880, T10172, VAG3036

Camshaft Sprocket Holding Tool with inter-changeable pins
Diesel 1.2 to 2.0 Di/TDi PD Pumpe Düse & Common Rail Engine Setting / Locking & Belt Replacement Kit - VAG
AST4840

Diesel 1.2 to 2.0 Di/TDi PD Pumpe Düse & Common Rail Engine Setting / Locking & Belt Replacement Kit - VAG

AST4840  contains the tools required for checking and setting the engine valve timing in the correct position and also the tools necessary for correct removal and installation of the timing belt.

Diesel 1.2 to 2.0 Di/TDi PD Pumpe Düse & Common Rail Engine Setting / Locking & Belt Replacement Kit - VAG
Front End Panel Support Guide Set
AST4741

Front End Panel Support Guide Set

AST4741 - Front End Panel Support Guide Set: Essential to extend front end to 'Service Position' for access during belt replacement.


OEM Numbers covered by this set: T10093, T20070, T30092, VAG3369, VAG3411

Front End Panel Support Guide Set

Adapter Set for 2.7 / 3.0 / 4.2 TDi (Chain Driven):

OEM tool codes included in this kit:

  • T10051
  • T40094
  • T40094/1
  • T40094/10
  • T40094/11
  • T40094/12
  • T40094/2
  • T40094/9
  • T40095
  • T40096/1

Notes:

Essential Tool - required when installing camshafts.



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